TEMPERATURE RELATED RISKS

HIGH TEMPERATURE - HIGH RISKS - HIGH COSTS

As wells grow in complexity and risk, the need to consider elements beyond the application of a mud cooler becomes essential. Within any drilling system, both temperature and pressure collectively affect the dynamic energy conditions specific to each well.

High pressure, high temperature wells (HPHT) are in fact “HIGH ENERGY” wells. Parameters such as hole size, flow rate, drilling fluid rheology, and geothermal gradient can all have a direct thermal impact on temperature conditions within the wellbore and the surface drilling system. With over 35 years of industry specific well temperature control experience, Drill Cool Systems can increase your ability to safely and successfully help control your temperature related risks.

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Well Control Equipment

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Surface Equipment

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Drilling Fluid Stability

Wellbore
Risks

The hazards within the wellbore put your team and your project at risk (potentially costing you millions of dollars).

Take the time to understand those temperature related risks – Drill Cool Systems Can Help.

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WELLBORE STABILITY

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DRILLING FLUID STABILITY

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DOWNHOLE TOOLS

How Can Drill Cool Help Manage Temperature Related Risks?

THERMAL RISK ASSESSMENT

DETERMINE IF YOUR DRILLING CONDITIONS ARE PUTTING YOUR PROJECT AND PERSONNEL AT RISK

With our Thermal Risk Assessment, together we can determine if your drilling conditions are putting your project and personnel at risk. With a Drill Cool solution our engineers will work closely with your drilling team to ensure overall system safety. We are available from well inception through production to ensure all temperature related risks have been properly characterized and mitigated.

Take the Thermal Risk Assessment now

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Protect Personnel

The safety of rig personnel can be at risk due to elevated drilling fluid temperatures. Human skin that comes in contact with drilling fluid or equipment hotter than 65°C (150°F) can result in a serious burn in just a matter of a few seconds.

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Maximize Efficiency

The integration of a mud cooler into your high temperature drilling operation can typically result in a 3% to 5% reduction in drilling fluid maintenance costs and promote the greater control of equivalent drilling fluid densities (ECD) throughout the system.

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Prevent Downtime

The Drill Cool System can result in a net costs savings over the duration of the high temperature well by substantially increasing the operational life of mud pump expendables and other surface equipment.

The Geo-Cooler is your
Well Temperature Control solution for
GEOTHERMAL DRILLING

Geothermal energy began in the United States in the early 1800’s. By the late 1920's electrical power was produced by John D. Grant at the Geysers. Fifty years later, during the oil crisis of 1979, Kern Steel Fabrication invented the Geo-Cooler to support the geothermal industry’s efforts to perform closed-loop drilling, which reduced the environmental impact of drilling. Well temperature control was needed to dissipate heat from the drilling fluid, otherwise it would accumulate heat and turn to steam. Throughout the 1980’s, there was rapid development of new geothermal facilities and our Geo-Coolers grew with the industry. In 1982, our Geo-Coolers began operating in Indonesia and have continued to serve these fields ever since. Kern Steel’s well temperature control business became Drill Cool Systems.  Over the years, we have tackled challenging fields, such as Kakkonda Geothermal Field, Salton Sea, and Haynesville.

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The Drill Cool Solution
WELL TEMPERATURE CONTROL™

Mud Cooler in use on a drill site

MORE THAN JUST A MUD COOLER

The drill cool system has been proven for more than 35 years. Whether you need to control the temperature of your surface drilling system or mitigate the effects of high temperatures in your wellbore, we have a solution for you!

DON'T RISK IT
Don't risk a hot well - properly manage your temperature

Drill Cool Systems is the leader in mud coolers and the mitigation of temperature related problems in your well. With more than 35 years of experience, we are your logical choice.

THE BEAR SHIPS EVERYWHERE
Drill Cool Systems ships everywhere - By land Sea and Air

Need a mud cooler right now?
Our expert logistics team can help.

NEED HELP CHOOSING?
Use the Drill Cool Solutions Selector to choose your Drill Cool system

Offshore ULTRA-HPHT, extended reach unconventional drilling, geothermal, SAGD and permafrost wellbore stability, DRILL COOL SYSTEMS has a solution that is ideal for your project. Let us help you get started.

CALL +1(661)633-2665 FOR IMMEDIATE ASSISTANCE

Learn more about the success of the Drill Cool Solutions in the reall world by viewing our case studies

RISKS | SOLUTIONS | RESULTS

With more than 35 years of mud cooling and drilling fluid temperature control experience, our solutions are trusted – even under the most demanding drilling conditions. Our case studies highlight the various temperature risks unique to our customers’ projects and illustrate the solutions we provided.

Drill Cool Systems provides custom HPHT Drilling Engineering services

CUSTOM HPHT DRILLING ENGINEERING SERVICES

With more than 35 years of mud cooling and drilling fluid temperature control experience, our solutions are trusted – even under the most demanding drilling conditions. Our case studies highlight the various temperature risks unique to our customers’ projects and illustrate the solutions we provided.

Meet the people behind the Drill Cool solutions

A LOOK AT COMPANY, HISTORY, AND PEOPLE INVOLVED

With more than 35 years of mud cooling and drilling fluid temperature control experience, our solutions are trusted – even under the most demanding drilling conditions. Our case studies highlight the various temperature risks unique to our customers’ projects and illustrate the solutions we provided.

COMPANY & INDUSTRY NEWS

High Temperature Drilling Concerns: Safety and CAPEX

October 10, 2017
Posted in

Our previous news articles discussed the safety risks encountered by early geothermal drillers in California. They experienced burn hazards and jeopardized well control due to high temperature drilling fluid. These risks are still a problem today for both geothermal and HPHT drilling alike. By reducing the suction and flowline temperatures, these operations are made safer.…

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High Temperature Drilling Safety

September 29, 2017
Posted in , ,

After the first use of the Geo-CoolerTM in 1977, Elwood’s mud coolers were used throughout the rest of the 70’s and 80’s for geothermal projects in California. The engineers and company men involved in these geothermal wells later became the HTHP oil and gas drillers of the early 90s. Due to their experience with the…

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Early Geo-Cooler Design by Elwood Champness

Reaching TD: An Early Technological Push

September 22, 2017
Posted in

The Geysers, California – a geothermal well was being drilled and was unexpectedly hot in the upper sections. At the surface, drilling fluid was flashing and posing a severe safety risk to personnel onsite. The year was 1977 – a time during geothermal drilling’s vast expansion in California. The rigs’ operator lived in Bakersfield and…

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QUESTIONS OR EMERGENCIES?

Our dedicated and professional staff at Drill Cool Systems Inc. are always on call and available to assist customers around the globe. Drill Cool Systems only works with the top first class freight forwarders which provide an international logistics network for road, sea transport, and air which stretches across the globe.

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